DFE Run IIB Hardware Upgrade

DFE | RunIIb


DFEA2 Board Specification

The DFEA2 design specification is DØ note 4676 and it's available in PDF and WORD formats.

Notes on DFEA2 Checkout and Testing.

The hardware and firmware are being designed by Shouxiang Wu at Boston University. His project area is at http://physics.bu.edu/~wusx/download/.

Simulation notes concerning the L1CTOC and L1muon outputs of the DFEA2.

Current Status

Two DFEA2 boards have been installed on the west platform. We are able to initialize these boards with no problems. A 9th CTOC board has also been installed and connected to the DFEA2 outputs. The L3 output of this CTOC feeds into our readout crate X13.

The DFEA2 has been 'dialed in' to the SCL timing and now shows perfect agreement between the embedded control bits coming from the AFE/MIXER and the SCL. The installed DFEA2 appears to be happy with its inputs and it's generating what appears to be properly formatted output records.

March 2005: DFEA2 is running with "compatibility mode" doublet firmware. DFEA2 and DFEA L1 output seems to be in agreement. Mike Cooke has produced a special set of examine plots to compare DFEA and DFEA2 L1 data records. L2CFT, L2CPS, and L1muon output records agree with the DFEA in the testbench simulator.

May 2005: update -- production boards have arrived here at DZERO. On the platform the two proto DFEA2 boards are running with newer singlet firmware and now the DFEA2 and DFEA L1 data does not agree. This is to be expected.

DFEA2 PRR comments are here: PDF, and DOC

July 2005: update -- When loaded with equivalent [doublet] track equations the DFEA2's output (L1, L2CFT, L2CPS, and muon) matched exactly with the DFEA. With the proper track equations the DFEA2 boards very closely emulate the current DFEA boards.


Backplane DFEB2

The DFEB2 design specification is DØ note 4674 and it's available in PDF and WORD formats.

Current Status

All backplanes are assembled and are on site. One backplane/subrack was shipped to BU for their teststand. A fully assembled DFE subrack was installed in PW02 (west platform) in October 2004. Three additional subracks and backplanes were installed at the D0 combined test stand and is being used for board storage and basic hardware checkout.

L1mu BNC support plate has been fabricated and installed in the crates at the combined test stand.

DFEB2 backplanes require slight modifications prior to installation on the platform. Minor stuff.


Power Supplies and Safety

Operational Readiness Clearance (ORC) documentation is available as a [PDF] file. Updated 4 April 2006.

48VDC power distribution will be used on these crates. There is concern that adding multiple DC-DC converters may couple noise into the sensitive calorimeter electronics. A didt DC-DC converter was recently tested on the center platform near these electronics, and no additional noise was observed in the calorimeter readout. The electrical characteristics of the didt converter were recently tested, results are here.

Shindengen HS1201 power supplies will be used supply bulk 48V power to the crates. These supplies conform to the SSI DPS specification, which means that multiple vendors are producing equivalent units.

Current Status

March 2006: remove DFEA2 test crate from west platform. Removing legacy DFEA crates from center platform. Installing DFEA2 crates in center platform and recabling. Power supplies up and running, but need to check on safety interlocks. November 2004: A Paritial Operational Readiness Clearance (pORC) was granted. We have been running the power supplies on the platform since with no problems whatsoever. Oana Boreiu and Geoff Savage have developed a GUI to monitor and control the power supplies on the platform and this has been working for several months.

Full crate testing (test stand) shows power consumption is roughly 250W with all DFEA2 boards initialized. We were budgeting 1200W per crate, so there is plenty of margin here.

No evidence of DC-DC converter switching regulator "mode locking".


Crate Controller DFEC2

Design Specification

The DFEC2 design specification is DØ note 4675 and it's available in PDF and WORD formats.

CAD Drawings and Parts

The schematic is available as a PDF file.
PCB artword is available as zipped gerbers. (Updated 8 Sept 2004)
The Bill of Materials and total estimated cost is available as a [PDF].
Mechanical CAD drawings are available as DWF and DWG files.

Firmware

dfec2_v014.zip latest production version dated 17 November 2004

Software

Basic command line utilities were written by BU, available here. These must be run as root to access the hardware directly.

The dfecd program is an iterative server process that talks to the NIC and the DFEC2 boards. It must be run as root. The clients are user-level programs that connect to the server via a simple sockets interface. Multiple clients may run concurrently and the server will allow them all to access the hardware. A copy of this software is available here. This archive includes documentation and some simple example clients, too. This software will NOT be used, EPICs will be used instead.

Current Status

Production run of 10 boards is complete. All boards tested good; yield was 100%. Firmware is stable, no bugs reported. Geoff Savage has modified EPICs to communicate over our ethernet cards to the DFEC2 and this new software is working and running on our test stand.

Information on how to setup the Linux NIC driver is here. DFEC2 board mods are here.


Cables

This Specification for the coaxial cable "pigtail" cables which connect the SLDB transmitter ouputs and to the LMR200 coax cables used by L1muon and L1caltrk.

Current Status

Pigtail coaxial cables have been assembled and tested. They're being fastened to the DFEA2 boards now. The cable support bracket is being designed now.

All LVDS cables are installed.

Gigabit Ethernet Fiber optics are installed. Online Linux PCs (d0ol10 and d0ol11) have been moved into place in MCH2.


jamieson@fnal.gov
Last modified: Tue Aug 14 10:12:42 2007